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Section 8

 

 


Train Information Braking System (TIBS)

 

Table of Contents

 

1.0     Train Information Braking Systems (TIBS) 126

1.1  General Description. 126

1.2  Integrated Function Display (IFD) and Integrated Cab Electronic ( ICE ) 126

1.3  Communications Display Unit (CDU) 126

1.4  Communications Logic Unit (CLU) 126

1.5  Input and Display Unit (IDU) 126

1.6  Sense and Braking Unit (SBU) 126

1.7  Procedure to Disconnect Head-End Display Unit 126

1.8  Disarming SBU (TIBS) 127

2.0     Operation of Model 6696 CDU. 127

2.1  How to Select Functions. 127

2.2  Changing ID Code. 127

2.3  Entering the Train Length. 128

2.4  Using the Train Length Distance Function. 128

2.5  Measuring Distance Traveled Using the Odometer 129

2.6  Calibrating the Odometer Using a Measured Mile. 129

2.7  Change Display Panel Brightness. 130

2.8  Change Loudness Sonalert 130

3.0     Operation of Model 6656 CDU. 130

3.1  General Description. 130

3.2  VIEW Key and SET Key. 130

3.3  Functions. 130

3.4  Using the SET Key. 131

3.5  Using DIM Key. 131

3.6  ID Code and SBU. 131

4.0     Operation of IDU. 131

4.1  Power On Sequence. 131

4.2  Displayed Characters. 131

4.3  “C” and “D” Buttons on the IDU. 131

4.4  Audible Warnings. 131

5.0     TIBS ARMING.. 131

5.1  ID Code. 131

5.2  Procedures. 131

5.3  ID Code is Changed. 132

5.4  IFD Arming Procedure (GE AC4400) 132

5.5  ICE Screen Arming Procedure (EMD SD90MAC) 132

5.6  Installing SBU. 133

5.7  SBU Model #6651. 133

5.8  SBU Model #6695. 133

6.0     Emergency Braking Feature. 134

6.1  Activation. 134

7.0     Communications Test. 134

7.1  CDU Model 6653, 6656. 134

7.2  CDU Model 6696. 134

7.3  COMM Test GE AC4400 - IFD. 134

7.4  SD90MAC. 134

8.0     Alarms. 134

8.1  Detection and Displays (Model 6653, 6656 and 6696) 134

8.2  IFD - GE AC4400. 135

9.0     Motion Detector System.. 135

9.1  Motion Displays. 135

9.2  IFD- GE AC4400. 135

9.3  Model 6696 CDU. 135

10.0   Installation of SBU. 135

10.1     Procedure. 135

11.0   Operation and Displays of Sense and Braking Unit (SBU) 136

11.1     Model 6651. 136

11.2     Use of Test Button Model 6651. 136

11.3     SBU Model 6695. 136

11.4     Test Button Operation Model 6695. 136

11.5     Pre-Installation Testing. 138

11.6     SBUs that are not Permitted Off Line. 138

12.0   Installation of Display Unit. 138

12.1     Procedure. 138

13.0   Shop Track Tests of Display Unit. 138

13.1     Requirement 138

13.2     Procedure. 138

13.3     Procedure at Location Not Equipped with Test SBUs. 139

14.0   Battery Change-Out Procedure. 139

14.1     Procedure. 139

15.0   Distance Measuring Device (DMD) 139

15.1     Measure Train Length. 139

15.2     Calibration. 139

15.3     Using the Odometer portion of the CDU. 139

16.0   Operation of Highly Visible Marker (HVM) 140

16.1     Power Source. 140

16.2     Manual HVM Light Test 140

16.3     Automatic HVM Light Test 140

 


1.0    Train Information Braking Systems (TIBS)

1.1    General Description

Train Information Braking Systems, TIBS, consists of a head-end display unit, located in the locomotive cab and the Sense Braking Unit, SBU, or end of train telemetry device.  The SBU is mounted on the rear car of the train.  The SBU has a unique code that is entered into the head-end display unit.  When the code is entered and the SBU’s test button is pressed at the appropriate time, the system is armed.  The armed SBU is then able to transmit data concerning train function from the rear of the train to the head-end display unit in the controlling locomotive cab.  This data informs the engineer of any operating problems that requires correction and it also enables the engineer to place the rear of the train into emergency, if required.

The instructions and information in this section apply to CPR’s head-end display units and SBUs.

In the GE AC4400 and SD90MAC locomotive cabs, display units are integrated into the locomotive’s computer screens.  Older locomotives are equipped with the Digitair display unit, models #6653, #6656 and #6696 respectively.  These display units are mounted on the control stand of these locomotives and are also known as CLU/IDU and CDU.

Note:  When the terms “head end display unit” or “display unit” are used in these instructions, it refers to IFD, ICE, CDU, CLU and IDU.

1.2    Integrated Function Display (IFD) and Integrated Cab Electronic ( ICE )

The IFD is the menu driven operator's screen on the GE AC4400 locomotives.  The ICE is the menu driven operator's screen on SD90MAC locomotives.

IFD and ICE accept and display information relevant to the rear of the train and also contain a separate emergency braking feature that can be used in the event of a loss of the normal braking capability of the locomotive.

 

1.3    Communications Display Unit (CDU)

The CDU accepts, analyzes and displays information relevant to the rear of the train.  The CDU provides audible alerts and displays to assist the locomotive engineer in the handling of his train.  In addition, the CDU is equipped with an emergency braking feature to be used in the event of a loss of the normal braking capability on the locomotive.

1.4    Communications Logic Unit (CLU)

A device located in the short hood of the locomotive, which accepts, analyzes and forwards information to be displayed in the cab of the locomotive.

1.5    Input and Display Unit (IDU)

The IDU provides audible alerts and displays to assist the locomotive engineer in the handling of the train.  In addition, the IDU is equipped with an emergency braking feature to be used in the event of a loss of the normal braking capability on the locomotive.

1.6    Sense and Braking Unit (SBU)

A device mounted on the side of the trailing coupler casting and coupled to the brake-pipe on the rear car of a train.  The SBU senses brake-pipe pressure, motion and direction and transmits this information to the head-end of the train.  The SBU is equipped with a highly visible marker (HVM) to indicate the rear of the train.  (Further references in this section to the HVM do not apply unless the SBU is so equipped.)

In addition, the SBU is equipped with an emergency braking feature to be used in the event of a loss of the normal braking capability on the locomotive.

1.7    Procedure to Disconnect Head-End Display Unit

When necessary to disconnect the display unit, (except IFD or ICE display units must not be disconnected by crew members) the power supply is to be shut off by placing the radio circuit breaker in the OFF position and then disconnecting the twist lock connector.


Once the twist lock connector is removed, it is to be placed in the dummy receptacle (where provided) and the display unit keyed to indicate the test ID code of 00000.  If the locomotive is one that is to be occupied, the radio circuit breaker may then be placed in the ON position.

To disconnect the display unit on 9000 series locomotives, the circuit breaker marked ETU is to be placed and remain in the OFF position.

1.8    Disarming SBU (TIBS)

After the locomotives are cut-off from a train that has arrived at its final destination or there is a change in the controlling locomotive or SBU, the locomotive engineer must disarm the TIBS emergency feature as follows:

a)       On a GE AC4400s, press EOT Setup, Request Disarm and Disarm Two-Way.  Set display unit to SBU code 80000 and press Enter Code.

b)       On SD90MAC 4300s, press EOT IDENT,  EOT 00000,  and UNARM TWO WAY.  Set display unit to SBU code 80000 and press ENTER IDENT.

c)       On SD90MAC 6000s, press EOT ID, EOT 00000,  and UNARM TWO WAY.  Set display unit to SBU code 80000 and press ENTER ID.

d)       On a DC traction locomotive with IDU+CLU or CDU, set the display unit to SBU test code 00000 and press the COMM/ARM button to disarm the SBU.  Set display unit to SBU code 80000.

 

2.0    Operation of Model 6696 CDU

2.1    How to Select Functions

The functions that may be selected with MENU UP or MENU DOWN buttons are:

·         “Change ID”

·         “Change train length”

·         “Odometer”

·         “TL Distance”

·         “Measured mile”

·         “Disarm”

·         “Change loudness”

·         “Change brightness”

·         “Self test”


2.2    Changing ID Code

 

1         To change the ID code:

Press the MENU UP or MENU DOWN key until the function menu display reads  “change id  #####”.

The id code is changed by using the [- >] or [<-] keys to select digits to be modified. The current active digit flashes.  Use the [á] or [â]  keys to increment or decrement the selected active digit.

2         Once the ID code has been selected:

Press the SET key to store the new ID code.

3         Function menu display will read:

“Saving...” followed by “Press SET to change to One-Way” followed by
“New ID #####”

Do not press SET while is displaying “Press SET to change One-Way”.  This will time-out after 2 seconds.

Note: The one-way option has been disabled. If a CDU is found that still has this menu choice available, please tag it bad order with a note describing the problem.

4         The alarm indicator will flash ON accompanied by 5 beeps from the sonalert and “ID Code Display” will show:

“ID = #####” alternating with “NOT ARMED”.

 

 

5         The locomotive engineer then alerts the employee at the rear of the train via voice radio to proceed with arming.

The employee at the rear of the train momentarily presses the TEST button on the SBU.

 

6         When the CDU receives the request to arm message, it prompts the locomotive engineer for a response. The function menu display reads:

“PRESS COMM/ARM TO ARM” for five seconds accompanied by beeps from the sonalert.

 

7         If the locomotive engineer presses the SET key during the 5 second window, the system will arm and the CDU will then briefly display:

“SYSTEM IS NOW ARMED” The NOT ARMD alarm indication will turn off.

 

8         If the SET key is not pressed during the 5 second window, or if the SBU doesn't respond as described above, the function menu display will briefly show:

“ARMING FAILED”.  In this case, the process must be repeated from Step 5 above.

 

 

2.3    Entering the Train Length

1         To view the current train length or enter a new one.

Press the MENU UP or MENU DOWN key until the function menu display reads:

“Change train length ##### ft”

2         Use the [à] or [ß] key to select the digit(s) to be modified. Use the
[ á ] or [ â ] to increment or decrement the selected active digit.

 

3         Once the desired train length has been selected:

Press the SET key to store the new value.

2.4    Using the Train Length Distance Function

Before the locomotive engineer can make use of the Train Length Distance function, the current length of the train must first be entered.

1.       To use the Train Length Function:

Press the MENU UP or MENU DOWN key until the function menu display reads:

“TL Distance press SET”.

As the lead locomotive passes the initial starting point, press SET and the displayed length will decrement accordingly. The display will always indicate the distance to go before the end of the train is clear of the point to be passed.

2.       Press CANCEL key to reset the train distance function.

 

 

2.5    Measuring Distance Traveled Using the Odometer

 

1         To use the Odometer:

Press the MENU UP or MENU DOWN key until the function menu display reads:

“Odometer press SET”.

2         To measure distance:

Press the SET key. The function menu display reads:

“Odometer 00000 ft”.

The 5-digit count is initially set to zero and, as train moves, it begins to count the distance.

3         Press the CANCEL key to reset the odometer function.

 

2.6    Calibrating the Odometer Using a Measured Mile

Calibration of the Odometer is used to compensate for locomotive wheel wear and differences in wheel diameter from one locomotive to another. The allowable range of locomotive wheel diameters is 34.00 inches through 46.00 inches. The CDU default is
38.1 inches.

 

1         To calibrate using a measured mile:

Press the MENU UP or MENU DOWN key until the function menu display reads:

“Measured Mile press SET”.

When the zero mile marker is passed:

Press the SET key to begin the measurement. The function menu display reads:

“Press SET at End of Mile ##### ft”.

 

2         When the one mile marker is reached:

Press the SET key a second time to mark the end of the mile and to calculate the new wheel size.

3         If the measurement is such that the calculated wheel size falls within the permitted range, the calibration passes and the sonalert will beep once to indicate that the measurement is completed.

For example:  If the function menu display reads:

4954 ft, corrected to 5280 ft”.

4         However, if the measurement is such that the calculated wheel size falls outside of the permitted range, the calibration fails, the sonalert will beep once, and the

Function menu display reads:

Measured Mile FAILED”.

 

2.7    Change Display Panel Brightness

Using menu item “Change Brightness” adjust the display brightness using [ á ] or [ â ]   keys, accept setting with the SET key.

2.8    Change Loudness Sonalert

Using menu item “Change Loudness” adjust the beep loudness using [ á ] or [ â ] keys, accept setting with the SET key.

 

3.0    Operation of Model 6656 CDU

3.1    General Description

Operation of the CDU is similar to that of the IDU, except that the CDU is not equipped with thumbwheels, and alarms and information are generally given by way of lights instead of displays.  The displays, if used, are as follows:

·         3-digit pressure display.

·         5 digit numeric display.

·         8 character alphanumeric display.

3.2    VIEW Key and SET Key

The CDU is provided with a VIEW key and a SET key.

 

VIEW key:

Used to select available functions.

SET key:

 

Used to set parameters of functions selected with the VIEW key.

When ID function is selected:

Press SET key once will activate “Set ID” mode and enable entry of a new ID code.

When SET key is pressed a second time:

It will cause the CDU to store the new ID and the alphanumeric display will indicate, “STORING”.

3.3    Functions

Functions that may be selected with the VIEW key are:

·         “Volume”

·         “Lamptest”

·         “Blank”

·         Return to previously stored ID code


3.4    Using the SET Key

Used in “Set ID” mode:

·         A flashing digit is displayed in leftmost position of the numeric display.

·         The ODOM-> key and DIM/\ key take on the arrow functions.

·         To change the value on the numeric display, use the arrow keys to select (->) and change /\ the digit(s).

·         When the desired ID code has been entered, press the SET key again to store it.  This will result in the display “Storing” and an audible tone.

·         CDU will revert to ID Mode and display the new ID code.

·         Used prior to “Storing” to cancel or return to original ID code selection by pressing VIEW key. “Cancel” will be displayed accompanied by an audible tone.

·         Used to adjust volume of the Sonalert audible tone.  Each press of the SET Key will change the volume.

·         Used in “Lamptest” mode to verify operation of all front panel display LED’s.

·         Used in “Blank” mode to extinguish all displays except pressure.

3.5    Using DIM Key

The DIM Key adjusts brightness of the Front Panel Display LED’s.

3.6    ID Code and SBU

It is essential that the ID code entered into the display unit matches that of the SBU installed on the train, thereby preventing display of erroneous information.

 

4.0    Operation of IDU

4.1    Power On Sequence

When the power is first applied, a series of self-diagnostic tests will cause displays as follows:  “DIGITAIR”,  6650”,  “J20” and  “**** ****”.

 

4.2    Displayed Characters

All characters will remain displayed until receipt of a message bearing the same ID code.

4.3    “C” and “D” Buttons on the IDU

The buttons on the IDU labeled C and D have no application on CPR.  The button marked P is used to adjust the brightness of the display panel.

4.4    Audible Warnings

In addition to continuously displaying information relevant to the rear of the train, the IDU provides audible warnings for Low Pressure, No Air, Loss Of Communication, Battery Status, Failure Of The Emergency Valve, HVM Status Changes and Arming Status.

 

5.0    TIBS ARMING

5.1    ID Code

The TIBS ARMING feature is contained in all components of TIBS.  The display unit may only be armed to the test ID code of 00000, or a valid SBU ID Code.  The arming of the display unit to other than the test ID Code of 00000, will be performed as part of the standard pre-departure testing of TIBS.

5.2    Procedures

Arming of TIBS is to be performed as follows:

a)       Enter the ID Code of the SBU assigned to the train into the display unit, e.g. 80801.

b)       During pre-departure testing, when the TEST button on the SBU is pressed, the display unit will sound an audible alert and display “Arm Now” for five seconds.

c)       To arm the display unit, the COMM TEST button must be pressed within the five-second interval in which the “Arm Now” display is shown.  This will cause the display unit to indicate “Armed”.

d)       The COMM TEST button must not be pressed until the display indicates “Arm Now.”  Pressing the button in advance of this display will cause the following:

·         An audible alarm will sound and the display will flash “Not Armed”.     Locomotives equipped with an IFD display “EOT Emergency Status Disabled”.

·         The display will revert to normal, with the exception that “U” will be displayed in the “Comm.” field or the Not Armed indicator will be illuminated as a reminder that the display unit is not armed.  Locomotives equipped with an IFD continue to display “EOT Emergency Status Disabled”.

5.3    ID Code is Changed

Once TIBS is armed, if the display unit ID code is changed from that to which the system is armed, the display or light will flash “Not Armed”.  After a brief period the system will revert to normal display accompanied by “U” or Not Armed light as a reminder that the display unit is not armed to the ID code entered therein. Locomotives equipped with an IFD will display “EOT Emergency Status Disabled”.

5.4    IFD Arming Procedure (GE AC4400)

Before starting the procedure, press F8 until you return to Screen #000 000.

 

Step

Action

Result

1.

Press F3, Operator Function

Screen    #300 000

2.

Press F3, EOT Set-Up

Screen    #332 000

3.

Enter SBU # using keys
F1 - F5.

 

4.

Press F6, Enter Code

SBU# stored

5.

Press SBU test button (performed by another employee.)

EOT Status “Arm Now”


IFD Arming Procedure (GE AC4400) – continue.

6

Press F7, Arm 2-way.
(Within 5 seconds)

EOT Status “System Armed”.

7

Press F7, Comm. Test

Comm. Test “Passed” indicates test successful.

8

Press F8, Exit

Screen     #300 000

9

Press F8, Exit

Screen     #000 000

5.5    ICE Screen Arming Procedure (EMD SD90MAC)

Step
Action
Result
LEFT SCREEN

1

Ensure screen displays “Operational Menu” with EOT IDENT option.

 

2

Press EOT IDENT.

EOT keys displayed.

3

Enter SBU # by pressing the keys below the spaces or existing digits.

 

4

Press ENTER IDENT.

IDENT updated on Right Screen.

5

Press SBU TEST button on SBU (performed by another employee.)

“ARM TWO WAY” key displayed.

6

Press ARM TWO WAY within 2-5 seconds after the key displayed.

“SYSTEM ARMED”

7

Press COMM TEST.

“COMM TEST PASSED” indicates test successful

8

Press EXIT.

Returns to Operational Menu.

9

Comply with remainder of Section 3,
Rules 17.5 and 17.6.

 

 

Note: Refer to Section 10, Rule 4.6 on page 160 for SD90MAC/6000 CP 9300—9303.


5.6    Installing SBU

When installing an SBU, ensure that the two urethane contact feet are firmly seated against the coupler casting and that the SBU is equally seated above and below the casting holes.

After firmly tightening the clamping screw handle, turn it to the vertical position, close the locking bracket and install a lock if available.

Prior to making the glad hand coupling, open the rear angle cock slightly to remove any moisture or debris and then connect the SBU glad hand to the brake pipe hose of the rear car and fully open the angle cock.

5.7    SBU Model #6651

The following procedures will apply when arming the SBU Model #6651 with the head-end display unit:

a)       Couple brake pipe to the SBU and observe brake pipe pressure through the viewing window on the SBU by pressing the test button.

b)       When sufficient brake pipe pressure has been reached for the air brake test, the engineer or other qualified employee on the controlling locomotive will be advised of the brake pipe pressure at the rear of the train.

c)       The engineer or other qualified employee will verify that the head-end display unit is within 3 psi of brake pipe pressure displayed at the SBU and notify the employee at the SBU of the results.

d)       When ready to arm the SBU, the engineer or other qualified employee will notify the employee at the SBU that they are ready to arm the SBU.

e)       The employee at the SBU will press the test button on the SBU to initialize the arming feature.

 

5.8    SBU Model #6695

Model #6695 SBU is equipped with a 5-menu display.  They are:

·         “PRESSURE”

·         “ARM”

·         “TEST”

·         “PHOTOCELL”

·         “LITE”

The test button must be pressed and held until the display shows the feature desired.  When the desired feature is displayed, immediately release the button to activate the feature.

The following procedures will apply when arming the SBU Model #6695 with the head-end display unit:

a)       Couple brake pipe to the SBU

b)       Set the display to show “PRESSURE” and observe brake pipe pressure through the viewing window on the SBU by pressing the test button.

c)       When sufficient brake pipe pressure has been reached for the air brake test, advise the engineer or qualified employee on the controlling locomotive of the brake pipe pressure at the rear of the train.

d)       The engineer or qualified employee will verify that the head-end display unit is within 3 psi of brake pipe pressure displayed at the SBU and notify the employee at the SBU of the results.

e)       When ready to arm the TIBS the engineer or qualified employee will notify the employee at the SBU that they are ready to arm the SBU.

f)         The engineer or qualified employee will press and hold the TEST button until the “ARM” feature appears.  Releasing the test button when the word ARM appears will start the ARMING sequence.


 

6.0    Emergency Braking Feature

6.1    Activation

To activate the emergency-braking feature, lift the red safety cover located on the right side of the display unit and move the EMERGENCY toggle switch upwards.  This will cause the emergency valve of the SBU to which the system is armed to be activated.

 

7.0    Communications Test

7.1    CDU Model 6653, 6656

If communications problems are suspected, continuity may be tested by pressing the COMM TEST button.  When the button is pressed a “ + ” or a reply pending light will appear briefly.  Disappearance of either of these indications verifies continuity of communications. Locomotives equipped with an IFD will display “Comm Test Passed”.

If the “ + ” symbol, or a reply pending light remain displayed, the COMM TEST button must be pressed three times in rapid succession.  If this fails to overcome the problem the train should be moved one train length and the test repeated.

7.2    CDU Model 6696

If communications problems are suspected, continuity may be tested by pressing the COMM ARM button. When the button is pressed a “Waiting For Reply” message is briefly displayed on the function menu display followed with brief message “COMM Test OK”.

If the function menu display reads “COMM Test Failed” for 2 seconds, the COMM ARM button must be pressed three times in rapid succession. If this fails to overcome the problem the train should be moved one train length and the test repeated.

Note:  A manual Comm Test must be performed at run through locations to verify TIBS is operating as intended.

7.3    COMM Test GE AC4400 - IFD

See Section 3, Rule 19.5

 

7.4    SD90MAC

The method used to perform a COMM TEST on SD90MACs with an ICE screen is accomplished by selecting the EOT screen and momentarily changing the SBU number so that the COMM TEST button will be displayed.

Example:

Step 1.  Select the EOT screen and the following information will be displayed:

 

 

 

 

 

 

ENTER

EOT

EXIT

8

0

8

9

0

INDENT

00000

 

 

Step 2.  Momentarily change one of the digits in the SBU number, so that the COMM TEST key will be displayed:

 

 

 

 

 

 

ENTER

COMM

EXIT

9

0

8

9

0

INDENT

TEST

 

 

Step 3.  Press the COMM TEST button and the screen will display “COMM TEST IN PROGRESS” and finally “COMM TEST PASSED”.

 

Step 4.  Press EXIT to return to Operational Menu. DO NOT press the ENTER IDENT button, as this will change the SBU number in the locomotive computer system.

 

8.0    Alarms

8.1    Detection and Displays (Model 6653, 6656 and 6696)

The display units, models 6653, 6656 and 6696, will automatically detect and display warnings accompanied by an audible alarm for some or all of the following conditions:

·         Rear-to-Front Communications Failure.

·         Front-to-Rear Communications Failure.

Note:  After a brief interval, the display will revert to normal pressure display, accompanied by a “<-” or  “F-> R NO COMM” and remain until continuity is restored.

·         Emergency Valve Circuit failure.

Note:  The display will then revert to displaying normal readings, accompanied by either a “ V  “or a steady valve fail light.

Note:  If any Valve Fail alarms are experienced, the emergency braking feature must be considered inoperative.  Employees will then be governed by instructions included in Section 3, Rule 17.2.

·         No air.

·         Telemetry battery weak.

·         Replace telemetry battery.

·         Replace HVM battery.

·         Low pressure.

·         Not armed.

·         The displays “Service”, “No Data” or  “I/O ERR” indicates that the display unit is faulty and requires servicing by qualified personnel.

8.2    IFD - GE AC4400

On locomotives equipped with an IFD, possible alarm displays are:

1         “EOT COMM”

Will display yellow when a condition of front to rear or rear to front communication failure exists. Rear pressure display will show “***(red)”.

2         “EOT EMERG STATUS DISABLED”

Locomotive engineer take note, another alarm indicator may be lit.

3         “EOT BATT”

Will display yellow if SBU battery is weak.

Will light red if SBU battery is dead.  Rear pressure display will show “***(red)”.

4         “EOT VALVE”

Will light yellow if SBU Valve Circuit fails.  Rear pressure display will show “***(red)”.

5         “REAR”

Last car pressure display white if over 45 psi, last car pressure displays red if below 45 psi.

 

9.0    Motion Detector System

9.1    Motion Displays

The display unit will indicate the initial direction of movement with either a small arrow or a light.  Forward direction is indicated by a light or by an arrow pointing towards the right of the display unit.  Indication of motion/direction will be replaced with a double arrow  “<>” or a light indicating continuous motion.  When the train is stationary, this is indicated by a light or two horizontal bars “- -”  in the motion field.

9.2    IFD- GE AC4400

On locomotives equipped with an IFD, possible indications are “FWD”,  “REV” and “STOP”.

9.3    Model 6696 CDU

The display unit will indicate the initial direction of movement with message “Forward” or “Reverse” on ID code display.  The message will flash for 10 seconds, then continues steady for another 10 seconds. The moving status light will be lit.

 

10.0 Installation of SBU

10.1 Procedure

When installing an SBU, ensure that the two urethane contact feet are firmly seated against the coupler casting and equally seated above and below the casting holes.

After firmly tightening the clamping screw handle, turn it to the vertical position, close the locking bracket and install a lock or hook.

Prior to making the glad-hand coupling, open the rear angle cock slightly to remove any moisture or debris.  Connect the SBU glad-hand to the brake pipe hose of the rear car and fully open the angle cock.

 

11.0 Operation and Displays of Sense and Braking Unit (SBU)

11.1 Model 6651

SBU Model 6651 has the following features:

The SBU self-activates when brake-pipe pressure rises to 10 psi.  When the pressure is less than 5 psi. for a period of 5 minutes the SBU will automatically shut down to conserve the battery.

A viewing window on the SBU allows employees to view the brake-pipe pressure display for a period of 5 seconds, any time the external test button is pressed.

Pressing the test button initializes the arming feature.

Indications, which the SBU is capable of displaying and their meanings, are as follows:

 

Display

Indication

“1 JXX”

(e.g.: 1 J20) indicates normal power up sequence.

“ROM”

Indicates that the SBU has detected an internal fault and must be removed for servicing.

075”

Indicates normal pressure display of
75 psi.

Note:  The value displayed here is an example of a SBU pressure reading

“99%”

Any number preceding the % symbol indicates the timed battery charge remaining.  If the percentage falls below 50% the batteries must be changed out.

“W50%”

Indicates the battery is weak and has approximately 12 hours of operating life remaining.

“R40%”

Indicates imminent battery failure and that the battery may not last until the next regular scheduled change-out point.

“A20%”

Indicates that the battery has failed and that the SBU will not transmit.

Note:  If displays other than those listed above appear, the SBU must be removed for servicing.


11.2 Use of Test Button Model 6651

Use of the TEST button after initial power up, will result in pressure and timed battery charge displays only.

Note:  Regardless of the percentage of timed battery charge remaining, the batteries must be changed out at any time the display indicates “W”, “R” or “A”.  Each time a battery is first installed, the display will indicate “99%” as it is based on time and not on voltage.  It is possible to have a “W99%” display in which case the batteries must be changed out.

11.3 SBU Model 6695

SBU, Model 6695 has the following features:

a)       The HVM on Model 6695 is incorporated into the unit.

b)       The unit will require two batteries to operate.  These batteries are connected together to provide power to the HVM and SBU electronics.  Both batteries must be changed at the same time and are of the same type as used on the Digitair model.

c)       The display window and the photoelectric cell have been combined to one location on the SBU.

d)       The TEST button operation has been changed.  This change requires certain items in the SBU operating instructions to be revised.

11.4 Test Button Operation Model 6695

The Model 6695 SBU is equipped with 5 menu items as listed below:

·         “Pressure”

·         “Arm”

·         “Test”

·         “Photocell”

·         “Lite”

The TEST button must be pressed and held until the display shows the feature desired. Immediately release the button to activate the feature displayed.

 

Display

Definition

Pressure

Releasing the test button when the word “Pressure” appears allows you to read the brake pipe pressure.  The display will scroll “PRESSURE ###” where ### is the air pressure in psi.

 

Arming

Releasing the test button when the word “Arm” appears will start the arming sequence.  The IDU display in the locomotive will sound an alert tone and display “Arm Now” for 5 seconds, prompting the locomotive engineer to press the TEST button on the IDU.

 

Test

Releasing the TEST button when the word “Test” appears will start a self-test.  The SBU display will scroll the following items during the test.

 

CANADIAN PACIFIC RAILWAY DIGITAIR
REV 5.

Indicates equipment owner and software version.

 

 

Display

Definition

BATTERY OK ###

Indicates the batteries are OK and have between 39% and 99% of the charge remaining.  (The ## will replace the % of battery life remaining)

 

BATTERY LO ##

Indicates the batteries are low and have between 12% and 39% of the charge remaining.  (The ## will replace the % of battery life remaining) When “LO” is displayed, both batteries must be changed.

BATTERY WEAK

Indicates the batteries are less than 12% and must be replaced.

BATTERY REPLACE

Indicates the time the battery is expected to operate has been exhausted and batteries must be changed.

SELF TEST GOOD

Indicates the SBU is functioning properly.  If not displayed or an error message is displayed, the unit must be removed for servicing.

PRESSURE P ###.

Indicates the brake pipe pressure  (where ### is the pressure). Will be displayed for 30 seconds.

 

PHOTOCELL

 

Releasing the TEST button when the word “PHOTOCELL” appears allows you to test the HVM operation. Pressing the TEST button again ends the test.

 

LITE

Releasing the TEST button when the word "LITE" appears will activate a feature where the HVM will continue to flash with no air pressure and light present. THIS FEATURE IS NOT USED ON CPR.  If selected by mistake, lay the SBU gently on its side to deactivate.

Note:  HMV will flash for 30 seconds.

 


11.5 Pre-Installation Testing

During pre-installation and testing of the Model 6695 at other than major terminals or at locations not equipped with an air supply and/or test CLU/IDU, the following pre-installation tests must be performed to verify the SBU is operating as intended:

a)       Install fully charged batteries.

b)       Depress the TEST button and release when the display indicates "Test" and observe the test procedure.

c)       Ensure the display indicates “Self Test Good” and does not indicate “Battery LO ##”, “Battery WEAK ##”, or “Battery Replace”.

Enhanced train consists will indicate when a train is equipped with a Model 6695 SBU.

11.6 SBUs that are not Permitted Off Line

SBUs in the ID number series CPT-85318 to CPT-85368 and CPT-85806 to CPT-85813 are stenciled with “NOT PERMITTED OFF LINE” on the side frame panel.  These units are NOT to be used on trains or transfers going to foreign carriers. This restriction does not apply to trains temporarily detoured over foreign railways due to track closures or emergencies.

 

12.0 Installation of Display Unit

12.1 Procedure

During installation of the Display Unit, the radio circuit breaker must be placed in the OFF position until such time all power and antenna connections have been made.

When making these connections, it must be ensured that the keyway in the connector is properly aligned with the key on the display unit before twisting to the locked position.


 

13.0 Shop Track Tests of Display Unit

13.1 Requirement

It must be known that the display unit is operating as intended.  Test SBUs bearing the test ID code of 00000, are located in diesel shops at major terminals.

Note:  On locomotives equipped with an IFD, do not attempt the shop track “00000 test”.

13.2 Procedure

To test the display unit, the following series of functions must be performed in the following order:

a)       Enter the test ID Code “ 00000”.

b)       Place the radio circuit breaker in the OFF position.

c)       Place the radio circuit breaker in the ON position.

d)       Observe the following sequence of displays;

e)       “DIGITAIR”.

·         “JXX”  (e.g.: J20).

·         “**** ****” displayed with all screens lit (or three dashes “ - - -” in the pressure field).

Note:    Prior to transmitting a COMM test command, if the display unit displays other than listed above, it is indication that another display unit is being tested.  If this should occur you must wait for the display to indicate  “No Air” prior to transmitting a command from the equipment you are testing.

f)         Perform a COMM test, which will cause the test SBU to be activated and transmit a series of displays and alarms.

g)       Once the COMM test is initiated, observe the display unit, noting that displays and alarms appear in the following order:

·         “Armed”.

·         Pressure display of “125 psi” and marker light displaying an ON indication.

·         Pressure display of “100 psi”.

 

h)       The emergency feature must be activated immediately upon display of 100 psi.  This will cause the following displays:

·         A  “*” in the COMM field and “100 psi”  (or reply pending light and 100 psi)

·         “Low Pressure”

·         “Brake Pipe Pressure”

·         “No Air”

Note:  Once the display of “No Air” is given, the display unit is to be considered operating as intended.  When departing the shop track the ID code of the SBU assigned to that train must be entered.

13.3 Procedure at Location Not Equipped with Test SBUs

On trains, which originate at locations not equipped with test SBU’s, the following test sequence must be performed to confirm the Display Unit is operating as intended:

a)       Set and arm the display unit to ID Code “ 80000”.

b)       Place the radio circuit breaker in the OFF position.

c)       Place the radio circuit breaker in the ON position.

d)       Observe the following sequence of displays:

·   “DIGITAIR”

·   “JXX”  (e.g. J20)

·   « **** ****” display with all screens lit (or three dashes “- - -”  in the pressure field)

Note:  Once the locomotive(s) are on the train, the display unit must be armed in accordance with subsections 2.0 and 15.0. At run-through points, a COMM test must be performed to verify the TIBS is operating as intended.

 

14.0 Battery Change-Out Procedure

14.1 Procedure

When changing batteries on the SBU the following procedure must be used:

a)       Open the SBU battery compartment cover, remove the tethered battery retaining nut and pull the battery straight out.


b)       Battery installation is the exact reverse order of the above.

Note:   When batteries are being installed, care must be taken to ensure the battery is inserted correctly so as to prevent damage to the battery contact pins and to ensure that the battery retaining nuts are not cross threaded or tightened with too much force.

 

15.0 Distance Measuring Device (DMD)

15.1 Measure Train Length

The DMD enables train crew to determine the location of the rear car of the train in relation to any given reference point at which the counter is activated.

Note:  To allow for slack action within the train, when entering the train length into the DMD, the train length plus the 3% factor must be used.  Should the train length change en route, due to a pick-up or set-out, crews are responsible to ensure the train length entered into the DMD is adjusted accordingly and that such information passed on to succeeding train crews.

15.2 Calibration

Signs marking out accurate measured miles are erected on each side of each regular scheduled crew change location to permit train crews on outbound trains to verify the accuracy of the DMD.  To verify calibration of the DMD, a crewmember will activate the DMD at the designated start of the measured mile (“0” indication sign), and deactivate the DMD at the end of the measured mile (“1” indication sign).  Adjusting the train length entered must compensate for any discrepancies noted in the calibration test.

Note:  Should the DMD become inoperative at any time, the crew must use their discretion and travel extra distance if necessary to insure that the train has cleared any point of restriction.

15.3 Using the Odometer portion of the CDU

The ODOM key on SOO equipment controls the odometer feature.

 

The odometer count appears on the numeric display as the distance traveled in feet.  The alphanumeric display indicates that the odometer is active by displaying “Odometer”.

·         The first press of the ODOM key resets it and activates the counter.

·         The second press of the ODOM key freezes the count showing the total distance traveled in feet.

·         The third press of the ODOM key clears the odometer count and reverts the CDU back to its previous mode (example, “ID” mode).

 

16.0 Operation of Highly Visible Marker (HVM)

16.1 Power Source

The HVM is powered by nickel-cadmium batteries and controlled by a photoelectric cell.  The OFF/ON status of the HVM is indicated on the display unit in the locomotive cab.

16.2 Manual HVM Light Test

To perform a manual test on the HVM, the SBU must first be powered up.  During daylight hours, in order to activate the light, the photoelectric cell must be covered.  This test will only be performed at the location where the SBU is initially installed on the train.

16.3 Automatic HVM Light Test

The HVM will self-test when a train has been standing for at least 30 seconds, and then starts moving.  During daylight hours, a marker light “On” indication will appear briefly on the display unit.  During darkness, the photoelectric cell will keep the HVM activated continuously.  Failure to operate as described above will indicate either of the following problems:

a)       If the marker light “On” indication does not appear with first movement, the HVM may be defective.

b)       If the “Replace Battery” indication is displayed, the batteries may be too weak to turn the light on.